Surface current density

Current density units — A/cm², A/mm² and A/in²

Current density sets the temperature rise. Miss the unit and copper melts.

By The Turbo Unit Converter engineering desk·Applied metrology & engineering units· 5 min read
Published 2026-07-07Last updated 2026-07-07Last reviewed 2026-07-07
Reviewed by Turbo Unit Converter editorial review — verified against NIST SP 811 and category-specific ISO references

Current density (A per unit area) is what actually heats a conductor. Different disciplines use different area units, and the factors are not friendly numbers.

The exact factors

1 A/mm² = 100 A/cm² = 10⁶ A/m² = 645.16 A/in² > 1 A/cm² = 6.452 A/in² > 1 A/in² = 0.00155 A/mm²

Typical safe values

Copper wire in still air (residential): 3–5 A/mm². Copper wire in cable trays: 2–3 A/mm². Motor windings (Class F, continuous): 4–6 A/mm². PCB internal trace: 20 A/mm² for short lengths. Electroplating cathodes: 0.01–0.1 A/cm².

Worked example — motor rewind

A rewind spec says 5 A/mm² for continuous duty. A 100 A motor needs 20 mm² of copper — 4 mm × 5 mm strap, or 26 turns of AWG 6 magnet wire. Miscopy the spec as 5 A/cm² and you install 2000 mm² of copper — 100× oversized, physically impossible.

Recap

A/mm² and A/cm² differ by 100. Match the unit on the datasheet.

Try the converters mentioned in this article

FAQ

What determines safe current density?+

Temperature rise. Insulation class, cooling, and duty cycle all shift the limit.

Is bus-bar current density different?+

Yes — solid bar dissipates heat over larger surface area. Typical values 1.5–3 A/mm² for continuous.

This article was written by The Turbo Unit Converter engineering desk (Applied metrology & engineering units) and last reviewed on 2026-07-07 against NIST SP 811 and the BIPM SI Brochure. Read our full editorial policy.

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